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The DF22 dam formwork system is a climbing formwork system specifically designed for large-volume concrete projects or single-sided wall structures where it is impossible to set up formwork tie rods.
Applicable to:
·Cofferdams for hydropower
·Internal ringwall structuresof nuclearpower
·Anchorblockstructures of suspension Dams Temporary navigation Theliningstructureof thesidewallof a
Retaining walls or single-sided wall structures of subway stations
DF22 Dam Formwork
The DF22 dam formwork main platform has a width of 1.90m, and the formwork is designed with a backward-tilting mechanism. Before lifting the formwork, suspension points are prepared in advance at the designed positions on the top of the currently poured concrete layer. Then, the DF22 climbing frame, along with the formwork, is lifted as a whole by a crane to the installed anchoring points,
Targeted Design
The DF22 dam formwork system is a climbing formwork system specifically designed for massconcreteprojects orunilateralwall structures where it is impossible to set up formwork tiebars.This design enables the systemtowelladapttotheconstruction needsofthesespecialstructures.
Backward-TiltingFormwork
The formwork features a backward-tilting design, which helps enhance the stability and safety of the formwork, ensuring that it does not toppleoverduetolateral pressure during concrete pouring.
High Safety
Thestability andsafetyof the system arefully guaranteed.The formwork system is securely anchored to thebuilding surface through the anchoring system, ensuring safety during the construction process. Additionally, the setup of multi-level working platforms providesasafeworkingenvironmentfor constructionpersonnel.
High Construction Efficiency
Duetothefactthattheformworkand climbingframe canbelifted as a whole,and equipped withmultiple workingplatforms, constructionpersonnel can carry out multiple tasks simultaneously, thereby greatly improving construction efficiency.
Strong Adaptability
The DF22 dam formwork system is applicable to a variety of engineering projects, such as tunnel side wall lining for structures like cofferdams, dams, and temporary navigation locks in hydropower stations, as well as internal ring wall structures in nuclear power stations, suspension bridge anchor structures, retaining walls,orunilateralwallstructures like subway stations. This broad applicability allows the system to perform exceptionally well invariousconstructionenvironments.
Easy Maintenance
The structure of the DF22 dam formwork system is relatively simple，and the connections between its components are stable and reliable,making it easier to maintain and service the system. Furthermore, the system's multi-level workingplatforms facilitate routine inspections and maintenance workbyconstructionpersonnel.
22.00 86300045
| 2000mm | 38.71 | 86300063 |
| 2500mm | 48.56 | 86300062 |
| 3000mm | 59.10 | 86300061 |
| 86300048 | |
| 14.00 21.30 | 86300047 |
19.1086300044
26.22 86300043
1.7986400103
147.4486300041
1.3086400101
D15/D20 Toolbox
4.12 99500005
Lufeng Nuclear Power Station
The F218suspension frame is an integrated suspension platform specifically developedbyForProfortheconstruction of shear walls in nuclear power plant perimeter buildings and other similar structures. Its unique design with flush walkway plates and the complementary function of anti-fall components greatly enhance construction safety.
Applicable to:
·Conventional island ·Pump house Cast-in-situ concrete structural walls of various subprojects
F218 Climbing Formwork System
EfficiencyandProfessionalism
The F218 is particularly suited for the side construction of reinforced concrete walls exceeding 250\mathsf{mm} in thickness and slabs 400\mathsf{mm} and above, demonstrating its broad applicability andhighlevelofprofessionalismin specificconstructionenvironments.
· Its compact structural design results in a small footprint and lightweight platform, facilitating long-distance transportationandflexibleon-sitelayout, effectivelyimprovingtheutilizationrate of the constructionsite.
Convenience
·The platform can be directly suspended from completed walls, eliminating the need for additional steel tube scaffolding, significantlyreducingtheuseofscaffolding steel tubes and the workload of erecting and dismantling scaffolding， further lowering construction costs.
· The F218 adopts a modular design, making the assembly andinstallation process simple and quick.Installation andpositioningcanbe completed with just a crane, greatly saving labor and time costs.
Flexibility and Versatility
·The suspensionframe comes instandard lengthsof 3.0\mathsf{m} 4.5m and 6.0\mathsf{m} 理 which can be combined in any length. Sections less than 1.5\mathsf{m} are connected with wooden beams and gangplanks, enhancing the platform's flexibility.
·For wall external corners,a 90° fixedangle hanging bracket is designed,while for wall internal corners,a variableanglehangingbracketgreater than 90° is designed，meeting the construction needs of different angles.
· The suspension frame can also be used independently as a temporary passageway support, expanding its application scenarios.
Advanced Functional Configuration
·It features devices for connecting with the diagonal braces of the large formworkandfixingdevicesforthe upperoperatingscaffold.Thestandard diagonalbraces,whicharecompatible with the suspension frame，require no additionalaccessories.
·The platform includes an upper operating deck anda middle operating deck, capableofsatisfyingdifferentfunctional requirements such as reinforcing steel binding，formwork erection and dismantling, andwallrepair. Theoperating scaffoldcanmovebackandforthandhas anti-overturning capabilities, ensuring thesafetyofconstructionpersonnel.
·It can be used for personnel passage and concrete wall repair functions, increasing the platform's practicality.
| 3.0m | 29.50 | 86707105 |
| 4.5m | 44.50 | 86707106 |
| 6.0m | 59.39 | 86707140 |
| 3660mm | 36.79 86707137 |
| 4880mm | 49.33 86707138 |
TheF218SuspensionFrameExternalCornerMainBeam
| Right 1.82m | 18.26 | 86707102 |
| Right 2.62m | 28.18 | 86707100 |
| Right 3.10m | 32.12 | 86707098 |
| Left 1.82m | 18.26 | 86707101 |
| Left 2.62m | 28.18 | 86707099 |
| Left 3.10m | 32.12 | 86707097 |
| 1477/2067mm | 33.56 | 86707160 |
| 1870/2460mm | 43.59 | 86707161 |
| 2222/2812mm | 50.78 | 86707162 |
F218SuspensionFrame'sStandardWalkwayPlate
| 200mm | 9.11 | 86707090 |
| 250mm | 10.37 | 86707091 |
| 320mm | 11.90 | 86707135 |
F218SuspensionFrame'sCustomizedPerforated
| Right 195mm | 11.00 | 86707093 |
| Right 295mm | 14.84 | 86707095 |
| Left 195mm | 11.00 | 86707092 |
| Left 295mm | 14.84 | 86707094 |
F218SuspensionRack'sBarrierfortheExternalCorner
Right 1.25m 53.50 86707110
Left 1.25m 53.50 86707109
3660/1280mm 61.22 86707136
4880/1280mm 80.57 86707139
62.91 86707163
CoverPlateforSeamsontheBarrier 5.4086707104 of theF218SuspensionRack
8.1686707011
1.30 86400011
1.2086400105
SealingSleeve15.0/20.0
Safety Hanging Board
1.66 86707063
ConeScrewM30/80
0.8586400035
Universal wrench for climbing cones
Quantity Code
3/4"Ratchet wrenchL=490mm
2 99500014
3/4"Hexagon socket wrench 45mm
2 99500024
99500024
Fujian Ningde Nuclear Power Plant
To address the special requirements of the internal shell climbing formwork construction process without internal bracing for the containment vessel, ForPro has developed the F16B climbing formwork system based on extensive design experience.
Applicable to:
· Bridge piers ·Bridge towers High-rise core tube structures LNG storage tanks Industrial structures
F16B Climbing Formwork System
The F16B Climbing Formwork System only requires tie connections at the upper and lowerpartsofthe pouringlayerduringtheconcrete pouringoftheinnershell,addressing the pain point of traditional inner shell construction where internal tie rods are needed within the pouringlayer. This climbingformworksystemcan be pre-assembled and then installed as a whole, suspended on the concrete surface, or installed piece by piece and suspended on the structural surface. The climbing formwork and the formwork are integrated, allowing for a one-time overall lift to the new pouring position.
Easy Maintenance
TheF16Bclimbingframesystemfeaturesahigh degree of standardization in its components, making it easy to clean, maintain, and reuse, thereby reducing maintenance costs.
Efficient Construction
The climbing formwork and the formwork are integrated,allowing for a one-time overall lift to the new pouring position. This reducesthetimerequiredforformwork disassembly, assembly, and transportation, improving construction efficiency.
Strong Adaptability
The system is suitable for various engineering projects suchas nuclear power plants,LNG storage tanks, and medium-to-high bridge piers.It canaddress challenges such as limited space inspecial constructionareas and interferencebetweenclimbingformworks.
High Flexibility
The system can be pre-assembled and installed as a whole, suspended on the concrete surface, or installed piece by pieceandsuspendedonthestructural surface，adapting to different construction environmentsandrequirements.
Sturdy Structure
The F16B climbing frame system is meticulouslydesignedwitharobuststructure capable of withstanding heavy loads,ensuring safety during the constructionprocess.
123.50 86330031
138.00 86330033
F16B Suspension Platform Front Suspension Bar
28.86 86330034
F16B Suspension Platform Diagonal TieRod
7.4386330035
53.0086330032
54.50 86330036
| kg | Code | |
| Climbing Cone | ||
| 15.0 | 1.30 | 86400011 |
| 20.0 | 1.42 | 86400037 |
0.03 86400015
| Stopping Anchor | ||
| 15.0 200 | 0.45 | 86400016 |
| 20.0 200 | 1.20 | 86400105 |
| Cone Screw | ||
| M30/70 | 0.76 | 86400012 |
| M30/80 | 0.85 | 86400035 |
D15/D20 Toolbox
4.12 99500005
Taipingling Nuclear Power Plant
CF240 Climbing Formwork System is a cranelifted climbing formwork system developed by ForPro. During construction, the formwork andworking platform are lifted as a whole to the next pouring layer using a tower crane.Once assembled, the system does not needtobe disassembledandcanbe continuously used until the top of the structure, making it an ideal formwork system for the construction of tallconcrete structures.
Applicable to:
Bridge piers
Bridge towers
Signal towers
Television towers
High-rise core tube structures
Power plant buildings
Industrialstructures
CF240 Climbing Formwork System
· The climbing frame system is equipped with a comprehensive anchoring and protection system, ensuring safety and reliability during the construction process.
The climbing frame is equipped with anti-overturning and anti-falling devices during the lifting process, effectively preventing accidents.
·Each module is connected through standardized methods, ensuring structural stability and reliability.
Flexible and Efficient
·The design of the climbing frame systemallowsforrapidformwork assembly and stripping， further shortening the construction cycle.
· The climbing frame system is highly adaptableandcanbecustomized and adjustedaccordingtodifferentproject requirements,meeting the needs of various complexconstruction scenarios.
· The modular design enables preassemblybeforetransportationtothe site for installation and disassembly, improving construction efficiency.
20.50 86310012
54.50 86310005
34.00 86310015
37.20 86310004
100.0086310003
25.70 86310006
CF240VerticalSteelWaler Extension 4000 mm
114.0086310014
ConeScrewM30/80
38.24 86310013
48.00 86310002
29.0086310010
| Climbing Cone | ||
| 15.0 | 1.30 | 86400011 |
| 20.0 | 1.42 | 86400037 |
0.03 86400015
| Stopping Anchor | ||
| 15.0 200 | 0.45 | 86400016 |
| 20.0 200 | 1.20 | 86400105 |
D15/D20Toolbox
Quantity Code
Universal wrenchfor climbing cones 2 99500047
3/4"Ratchet wrenchL=490mm
2 99500014
3/4"Hexagon socket wrench 45mm
2 99500024
2 99500024
Zhejiang San'ao Nuclear Power Plant
SCF40 hydraulic self-climbing formwork system is a lightweight hydraulic self-climbing formwork system independently developed and manufactured by ForPro. It is primarily designed to address the challenges of applying hydraulic self-climbing formwork in narrow construction spaces. This climbing formwork system can be pre-assembled and installed as a whole, suspended on the concrete surface, or installed piece by piece and suspended on the structural surface. The formwork and climbing frame are lifted to the next pouring layer using the built-in hydraulic power of the system, allowing for layer-by-layer concrete pouring. This reduces thesystem'srelianceontowercranes.
Applicable to:
Bridge piers
Bridge towers
Signal towers
Television towers
High-rise core tube
structures
Nuclear power plant
containment vessels
LNG storage tanks
SCF40 Self-Climbing Formwork System
·The formwork is fixed to the SCF40 climbing frame, and the formwork closing and stripping actions are completed using the built-in formwork stripping device of the frame. Before climbing, hanging shoes must be pre-installed at the top of the currently poured concrete layer. Then, the hydraulic jack is operated to lift the guide rail to the upper hanging shoes and secure the guide rail. Next, the lifting mechanism handle is switched, and the hydraulic jack is operated to lift the entire SCF40 climbing formwork system, including the formwork, frame, and working platforms, along the guide rail to the upper hanging shoes.
· During the construction process, the automatedclimbingof theformwork, frame, and working platforms is achieved throughdevices suchas hydraulic jacks and hanging shoes, making the operation simpler.
Flexible andVersatile
·It can be adjusted and optimized accordingto the actualconditions of the building, meeting different constructionrequirements.
· It is suitable for various types of building structures,includinghigh-rise,superhighrise, and irregularly shaped buildings.
SafeandReliable
· Throughout the construction process, the SCF40 climbing formwork system remainssecurelyanchored tothepoured concrete structural surface, ensuring saferconstructionofhigh-risestructures.
·It is equipped with multiple safety devices, such as anti-overturning, anti-falling, and synchronous lifting controls,ensuring the stability and safety of the climbing frame.
· Each module is connected through standardized methods, ensuring structural stability and reliability.
Cost Savings
· The climbing frame only needs to be assembledanddisassembledonce. During the construction process, it can ascend or descend along the building, eliminatingtheneedforfrequentassembly anddisassemblyof scaffolding.This shortens the construction cycle,reduces materialwaste,andsaves costs.
· The climbing frame has a long service life and highreuse rate, reducing the expenses of renting or purchasing new scaffolding.
Themodular design facilitateson-site installation and disassembly, improving construction efficiency.
SCF60SuspensionBoot
15.00 86381006
SCF60 Lifting Mechanism
16.00 86385001
191.4086382009
2.00 86381012
42.0086381009 SCF60 Safety Pin
SCF60 Climbing GuideRail Fall ArrestPlate
SCF40VerticalRod
SCF40-1PlatformFrontSuspension 11.20 86382014 Rod
SCF40-1PlatformHorizontal Rod
F16 Panel Traveling Unit
50.5086330003
SCF40-2 Platform Suspension Rod 16.80 86382017
36.0086380008
SCF40Narrow-SideVertical Rod
48.0086380009
| ConeScrew | ||
| M30/70 | 0.76 | 86400012 |
| M30/80 | 0.85 | 86400035 |
| Stopping Anchor | ||
| 15.0 200 | 0.45 | 86400016 |
| 20.0 200 | 1.20 | 86400105 |
| Climbing Cone | ||
| 15.0 | 1.30 | 86400011 |
| 20.0 | 1.42 | 86400037 |
Qijiang River Grand Bridge
ForPro has independently developed a medium-sized hydraulic selfclimbing formwork system suitable for cast-in-place reinforced concrete structures in high-rise buildings or tall structures. It is an ideal formwork system for the construction of large high-rise concrete structures.
Applicable to:
Bridge piers
Bridge towers
Signal towers
Television towers
High-rise core tube
structures
Nuclear power equipment
Dams
Industrial structures
SCF60 Self-Climbing Formwork System
This climbing formwork system anchors the formwork and frame to the building structure through an anchoring system. It ascends layer by layer as the structure is constructed. When the concrete reaches the formwork removal strength, the formwork is stripped. Throughout the construction process, the formwork does not touch the ground. Instead, it is lifted upward by the hydraulic system and support structure, repeating this cycle for continuous construction.
Hydraulic Drive
The SCF60 automatic hydraulic climbing systemis drivenbyahydraulicsystem. The hydraulic cylinders are equipped with safetydevicestopreventoilpiperupture. The climbing mechanism features automatic guidance，hydraulic lifting，automatic reset locking, automatic fall prevention, and mutual climbingbetween theframeand guiderail.
ConvenientConstruction
The SCF60 automatic climbing system has amaximumplatformwidthof 2.3meters, covering 3.5 pouring layers in height, with a totalof5workingplatforms.Fixedladders connectthe5workingplatformsonthesame circumferential plane,forming a continuous passageway，greatlyfacilitatingconstruction and improvingoperational safety.
FlexibleandVersatile
The formwork setup height is flexible and adaptable,meeting theneedsofdifferentwall pouringlayer heights.It is suitable for various high-rise building structures.
Easy Operation
The climbing process is simple to operate, making it easy for on-site workers to quickly learnandmaster theprocedure.
Construction Features
During the concrete construction process, thesystemdoesnotbeartheconcrete load(lateralpressure andself-weightof the concrete).Thelateralpressureoftheconcrete istransferredbytierodsbetweentheinner andouter formwork.Theformworkcanbe repeatedlyuseduntil thetopof thestructure. After the circumferential concrete pouring of the standard layer is completed,the system useshydraulicjackstolifttheformwork,frame, andplatformsalongtheguiderailtothenext workingsurfaceforconcreteconstruction.
SCF60SuspensionBoot
SCF60 Lifting Mechanism
16.00 86385001
2.00 86381012
2.58 86381016
42.0086381009 SCF60 Safety Pin
0.7086381013
SCF60/SCF100-1PlatformRear Suspension Rod 3550mm
142.50 86381026
14.60 86381017
SCF60-1PlatformFront Suspension Rod660mm
21.40 86385013
100.0086310003
92.50 86385022
39.3086310013
36.15 86385023
113.3486310014
| 8000mm | 247.50 86381019 |
| 9000mm | 290.00 86381020 |
| 1000mm | 34.00 | 86310015 |
| 1200mm | 37.20 | 86310004 |
SCF60 Climbing Guide Rail Fall ArrestPlate
1.81 86381021
6.00 86381022
0.76 86400012
1.3086400101
0.03 86400015
