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槽加工刀具样册
2025
下渐趋线定位
Lower gradient line positioning
低速-中速进给下的外圆及内孔的切槽及仿形加工
双刃高性能刀片
圆弧V型定位槽设计
在低速-中速进给下的外圆及内孔的切槽及仿形加工。全圆弧刀片能用于切削加工的圆弧角达250°
The first choice for grooving
Grooving and profiling of outer circles and inner holes at low to medium speed feeds
Double-edged high-performanceinsert
Arc V-shaped positioning slot design
Grooving and profiling of outer circles and inner holes at low to medium speed feeds. Full arcinserts canbe used for cutting arc angles up to 250°
切槽的首选
Evolute
| 型号 Model | 示意图 Diagram | 尺寸示意图 Dimensionaldiagram | 尺寸（mm） size(mm) | |||||
| CW | RE | CWTOL(1)|RETOL(2) | INSL | CDX | ||||
| W3T12R0.4ETN3D2-G | INSL | 3.0 | 0.4 | 0.05 | 0.05 | 13.55 | 10.3 | |
| W4T15R0.4ETN4D2-G | 4.0 | 0.4 | 0.05 | 0.05 | 17.70 | 14.6 | ||
| W5T15R0.8ETN4D2-G | 5.0 | 0.8 | 0.05 | 0.05 | 17.80 | 14.2 | ||
| W6T18R0.4ETN6D2 | 6.0 | 0.4 | 0.05 | 0.05 | 22.15 | 18.6 | ||
| W6T18R0.8ETN6D2 | 6.0 | 0.8 | 0.05 | 0.05 | 22.15 | 18.6 | ||
| W7T18R0.4ETN7D2 | 7.0 | 0.4 | 0.05 | 0.05 | 22.40 | 18.6 | ||
| 型号 Model | 示意图 Diagram | 尺寸示意图 Dimensionaldiagram | 尺寸（mm） size(mm) | |||||
| CW | RE | CWTOL(1)|RETOL(2) | INSL | CDX | ||||
| W3T12R1.5ETN3D2-G | INSL 3.0 | 1.50 | 0.05 | 0.05 | 13.6 | 11.4 | ||
| W4T15R2ETN3D2-G | 4.0 | 2.00 | 0.05 | 0.05 | 17.9 | 14.9 | ||
| W5T15R2.5ETN4D2-G | 5.0 | 2.50 | 0.05 | 0.05 | 17.9 | 14.3 | ||
7字形刀片7typeinsert
适用于航空行业可达性较差的零部件槽加工可根据需求研磨不同的刀片宽度及形状根据工况信息可选择锋利前角刀片下渐趋线定位结构确保了夹持稳定性和钢性
Suitable forgroove processing of parts with poor accessibility in the aviation industry Differentinsert widths and shapes canbe grinded according torequirements Sharp rake angle inserts canbe selected based on working condition information The lower gradient positioning structure ensures clamping stability and rigidity
| 型号 Model | 示意图 Diagram | 尺寸示意图 Dimensionaldiagram | 尺寸（mm） size(mm) | |||||||
| CW | RE | CWTOL(1) | RETOL(2) | INSL | CDX | W1 | BW | |||
| W2T12L6R0.2ETR/L03 | TM /cw | 2 | 0.2 | 0.02 | 0.02 | 13.6 | 6 | 9.4 | 2.4 | |
| W2.5T12L6R0.2ETR/L03 | INSL M | 2.5 | 0.2 | 0.02 | 0.02 | 13.6 | 6 | 9.4 | 2.4 | |
| W3T12L6R0.4ETR/L03 | 3 | 0.4 | 0.02 | 0.02 | 13.6 | 6 | 9.4 | 2.4 | ||
| 型号 Model | 示意图 Diagram | 尺寸示意图 Dimensional diagram | 尺寸（mm） size(mm) | |||||||
| cW | RE | CWTOL(1) | RETOL(2) | INSL | CDX W1 | BW | ||||
| W2T12L6R1ETR/L03 | TM cw | 2 INSL | 1.0 | 0.02 | 0.02 | 13.6 | 6 | 9.4 | 2.4 | |
| W2.5T12L6R1.25ETR/L03 | M | 2.5 | 1.25 | 0.02 | 0.02 | 13.6 | 6 | 9.4 | 2.4 | |
| W3T12L6R1.5ETR/L03 | 3 | 1.5 | 0.02 | 0.02 | 13.6 | 6 | 9.4 | 2.4 | ||
斜V上压紧结构槽刀
Inclined V upper pressing structure grooving tool
1.具有良好刚性的夹具系统在苛刻的切削加工中，仍然可稳固地锁定刀片。
2.多功能的设计方案，单个刀具系统既可进行外圆、内圆、切槽、端面切槽、背车、根切加工，甚至还可进行螺纹加工。
3.专用难加工牌号，针对航空行业设计。
4.斜V上压紧结构产生三个方向的锁紧力，可有效防止侧向力和切向力的产生。
5.根据不同的需求可提供任一槽宽及切深的刀片。
1. The clamping system with good rigidity can stillfirmly lock the insert during harsh cutting processes.
2. Multifunctional design, a single tool system can perform external processing,internal processing, grooving, end face grooving, back turning, undercutting, and even thread processing.
3. Special difficult-to-process grades, designed for the aviation industry.
4. The inclined Vupper pressing structure generates locking forces in three directions, which can effectively prevent the generation of lateraland tangentialforces.
5.Insertswith anygroovewidthandcuttingdepthcanbeprovided according to differentrequriements.
| 型号 Model | 刀片规格 Insertspecifications | 示意图 Diagram | 尺寸示意图 Dimensional diagram | 尺寸（mm） size(mm) | ||
| W | T | R | ||||
| WO.8T1.2R0.1TNR/L2D1 | TNR/L2 | 工 | 0.8 | 1.2 | 0.1 | |
| W1T2.2R0.1TNR/L2D1 | TNR/L2 | 1 | 2.2 | 0.1 | ||
| W1.2T2.6R0.1TNR/L2D1 | TNR/L2 | 1.2 | 2.6 | 0.1 | ||
| W1.34T4.8R0.1TNR/L2D1 | TNR/L2 | 1.34 | 4.8 | 0.1 | ||
| W1.43T3.8R0.1TNR/L2D1 | TNR/L2 | 1.43 | 3.8 | 0.1 | ||
| W1.5T4R0.2TNR/L2D1 | TNR/L2 | 1.5 | 4 | 0.2 | ||
| W1.75T6.5R0.1TNR/L2D1 | TNR/L2 | 1.75 | 6.5 | 0.1 | ||
| W2T5R0.2TNR/L2D1 | TNR/L2 | 2 | 5 | 0.2 | ||
| W2.5T5R0.2TNR/L2D1 | TNR/L2 | 2.5 | 5 | 0.2 | ||
| 型号 Model | 刀片规格 Insertspecifications | 示意图 Diagram | 尺寸示意图 Dimensionaldiagram | 尺寸（mm） size(mm) | ||
| W | T | R | ||||
| W1T1.3R0.5TNR/L2D1 | TNR/L2 | 1 | 1.3 | 0.5 | ||
| W1.2T1.5R0.6TNR/L2D1 | TNR/L2 | 1.2 | 1.5 | 0.6 | ||
| W1.5T2.8R0.75TNR/L2D1 | TNR/L2 | 1.5 | 2.8 | 0.75 | ||
| W1.5T6R0.75TNR/L2D1 | TNR/L2 | 1.5 | 6 | 0.75 | ||
| W2T2.8R1TNR/L2D1 | TNR/L2 | 2 | 2.8 | 1 | ||
| W2T7.5R1TNR/L2D1 | TNR/L2 | 2 | 7.5 | 1 | ||
| W2.5T5.2R1.25TNR/LD1 | TNR/L2 | 2.5 | 5.2 | 1.25 | ||
DCV双直凹槽刀
DCV-double straight concave groove insert
双凹定位槽可确保稳定及精确的刀片定位刀片带有修光刃设计，可确保出色的表面质量多种宽度和圆弧半径可适应不同的工况
Double concave positioning groove ensures stable and precise insert positioning. The insert with a wiper design to ensure excellent surface quality. Various widths and arc radius can adapt to different working conditions
| 型号 Model | 示意图 Diagram | 尺寸示意图 Dimensional diagram | 尺寸（mm） size(mm) | ||||
| INSL | BW | cW | RE | AN | |||
| W2T19.2R1CVN2D2-G | 20.6 | 1.6 | 2.0 | 1.0 | 7° | ||
| W3T18.7R1.5CVN3D2-G | INSL | 20.6 | 2.0 | 3.0 | 1.5 | 7° | |
| W4T23.3R2CVN4D2-G | 25.3 | 3.2 | 4.0 | 2.0 | 7° | ||
| W5T23.3R2.5CVN5D2-G | 25.3 | 3.2 | 5.0 | 2.5 | 7° | ||
| W6T23.3R3CVN6D2-G | 25.3 | 3.2 | 5.0 | 3.0 | 7° | ||
| 型号 Model | 示意图 Diagram | 尺寸示意图 Dimensional diagram | 尺寸（mm） size(mm) | ||||
| INSL | BW | CW | RE | AN | |||
| W2T19.2R0.2CVN2D2-GF | E | INSL M | 20.6 | 1.6 | 2.0 | 0.2 | 7° |
| W2T19.2R0.4CVN2D2-GF | 20.6 | 1.6 | 2.0 | 0.4 | 7° | ||
| W3T18.7RO.2CVN3D2-GF | 20.6 | 2.0 | 3.0 | 0.2 | 7° | ||
| W3T19.2R0.4CVN3D2-GF | 20.6 | 3.2 | 3.0 | 0.4 | 7° | ||
| W4T24.4R0.2CVN4D2-GF | 25.3 | 3.2 | 4.0 | 0.2 | 7° | ||
| W4T24.4R0.4CVN4D2-GF | 25.3 | 3.2 | 4.0 | 0.4 | 7° | ||
| W4T24.4R0.8CVN4D2-GF | 25.3 | 3.2 | 4.0 | 0.8 | 7° | ||
| 失效形式 | 原因 | 解决方案 |
| 后刀面磨损 U | ·切牌号不耐磨 | ●降低切削速度 ·用耐性更佳的牌号 ●调整刀片中心高度 |
| 月牙注磨损 | ●刀片切削区域切削温度过 高，压力过大 | ●降低切削速度 ●降低进给率 ●采用耐磨性更佳的牌号 ●提高冷却液压力 ●采用带大正前角的刀片 |
| 塑性变形 | ●切削温度过高 | ●降低切削速度 ●降低进给率 ●采用耐磨性更佳的牌号 ●提高冷却液压力 |
| 沟槽磨损 | ·切削速度过高，或刀片牌 号不耐磨 | ●降低切削速度 ●降低进给率 ●采用耐磨性更佳的牌号 ●调整切削深度 ●提高冷却液压力 |
| 热裂纹 | ●切削区域表面温度变化太 大，断续切削，或冷却液供 应产生变化 | ●降低切削速度 降低进给率 ●采用韧性更佳的牌号 ●采用更强固的切削刃 ●断续切削时停止供应冷却液 |
| 切削刃破损 | ●更换刀片切削刃前，刀片 过度磨损 号对于该应用都了片牌 ●刀片载荷过大 ●刀片已形成了积屑瘤 | ●降低切削速度 ●采用韧性更佳的牌号 ●降低进给率 ·采用更强的角刀片 ●采用螺钉夹持式替代自夹式 ●调整刀片中心高度 ●减小刀具悬伸 |
| 积屑瘤 | ●切削区域温度太低 ●负型刀片 ●加工材料粘性高，如低碳 钢，不锈钢及铝 | ·操高切利削刃的可转位刀片 ●提高冷却液压力 |
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